
How to Pack Your Parcel Securely: Expert Guide to Avoid Damage & Delay
When sending a parcel—whether within the UK or internationally—the way you pack it makes all the difference. A securely packed parcel not only protects your items from damage but also ensures your courier accepts the shipment without delays.
At Megway Parcels Northampton, we help walk-in customers and small business sellers ship their items every day. This guide will show you how to pack a parcel properly, avoid common mistakes, and ensure your goods arrive safely.
Why Secure Parcel Packing Matters
-
Reduces risk of damage: Most damages happen due to poor packaging.
-
Courier acceptance: Couriers like Royal Mail, DPD, and DHL have packaging standards.
-
Saves money: Avoid repacking fees or claim rejections on insurance.
-
Professional impression: For business sellers (Amazon, eBay, TikTok), secure packaging builds trust.
Stat Snapshot (UK 2024 data)
Reason for Delivery Issues | Percentage |
---|---|
Poor packaging (damaged) | 41% |
Wrong labelling | 27% |
Inadequate box size | 18% |
Courier mishandling | 14% |
Step-by-Step Guide to Packing Your Parcel
Step 1 – Choose the Right Box
-
Always use strong, double-walled cardboard boxes for heavy items.
-
Avoid reusing old supermarket boxes (they lose strength).
-
Make sure the box is slightly bigger than the item to allow cushioning.
Box Size Guide
Parcel Size | Best Box Type | Max Weight |
---|---|---|
Small (up to 2kg) | Single-wall box | 2kg |
Medium (up to 10kg) | Double-wall box | 10kg |
Large (up to 30kg) | Heavy-duty, reinforced | 30kg |
Step 2 – Wrap Items Individually
-
Use bubble wrap, foam wrap, or kraft paper.
-
Wrap fragile items separately to avoid knocking together.
-
Fill hollow items (like mugs, vases) with paper or foam to add strength.
💡 Pro Tip: Use the “Shake Test.” After packing, shake the box lightly—if you hear movement, add more padding.
Step 3 – Add Cushioning
-
Place at least 5cm padding (bubble wrap, air pillows, crumpled kraft paper, or packing peanuts) around the item.
-
For fragile shipments, use double-boxing (item in small box, inside larger padded box).
Material Comparison Table
Packaging Material | Best For | Eco-Friendly? | Cost (Approx) |
---|---|---|---|
Bubble Wrap | Fragile items, glass | ❌ | Low |
Kraft Paper | General items | ✅ | Low |
Air Pillows | Electronics | ✅ (if recyclable) | Medium |
Foam Wrap | High-value items | ❌ | High |
Step 4 – Seal the Box Correctly
-
Use strong parcel tape (48mm wide).
-
Apply the H-Taping Method: Tape across all edges and seams (top and bottom).
-
Avoid sellotape, masking tape, or string (not courier approved).
Step 5 – Label the Parcel Clearly
-
Print the shipping label from your courier.
-
Place it on the largest flat surface of the parcel.
-
Add a second copy inside the parcel (in case the outside is damaged).
📦 Common Labelling Mistakes:
❌ Handwriting only (can smudge or fade)
❌ Covering label with tape (scanners can’t read)
❌ Placing label on a seam or curve
Special Packing Tips for Different Items
Sending Fragile Items (Glass, Ceramics, Electronics)
-
Double boxing with 5cm cushioning.
-
Mark FRAGILE on the box (note: couriers still handle parcels mechanically).
-
Insure items for full value.
Sending Jewellery & Valuables
-
Use discreet packaging (no logos or gift-style boxes on the outside).
-
Place jewellery in a small padded box, then inside another box.
-
Always use tracked and insured service.
Sending Clothing & Soft Items
-
Fold neatly into a poly mailer or box.
-
Use waterproof outer layer to protect from rain.
-
Tape edges securely.
Sending Laptops or Electronics
-
Original manufacturer’s packaging is best.
-
If unavailable, wrap in anti-static bubble wrap.
-
Double-boxing strongly recommended.
Common Mistakes to Avoid
❌ Using cereal boxes, shoe boxes, or damaged boxes
❌ Wrapping only the outside without internal padding
❌ Overfilling the box so it bulges
❌ Not sealing the bottom properly
❌ Using newspaper as sole cushioning (compresses easily)
Parcel Insurance & Why It Matters
Even the best packaging can’t prevent every accident. Insurance protects you from losses.
Comparison of Insurance Costs (UK couriers)
Courier | Standard Cover | Extra Cover Option |
---|---|---|
Royal Mail | £20 included | Up to £2,500 |
DPD | £50 included | Up to £5,000 |
DHL | £50 included | Up to £10,000 |
Evri | £20 included | Up to £999 |
Quick Parcel Packing Checklist
✅ Sturdy, double-walled box
✅ Item wrapped individually
✅ Cushioning (5cm minimum)
✅ H-tape sealing method
✅ Printed label (flat surface)
✅ Fragile/insured marking if needed
📌 Download our Parcel Packing Checklist PDF (coming soon on Megway Parcels website).
Final Thoughts
Packing your parcel securely is one of the most important steps in shipping. Whether you’re a walk-in customer at Megway Parcels Northampton, a small seller on TikTok or eBay, or just sending a gift to family, secure packaging protects your items and your peace of mind.
👉 Need supplies? At our Northampton store, we stock boxes, bubble wrap, packing tape, and labels—everything you need to get it right the first time.